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 Duration 14 hours

Course Outline

Fundamentals of Predictive Maintenance

  • Defining predictive maintenance
  • Comparing reactive, preventive, and predictive approaches
  • Real-world ROI analysis and industry case studies

Data Acquisition and Preparation

  • Utilizing sensors, IoT, and data logging in industrial contexts
  • Cleaning and structuring data for effective analysis
  • Handling time series data and failure labeling techniques

Machine Learning in Predictive Maintenance

  • Overview of ML models: regression, classification, and anomaly detection
  • Selecting optimal models for equipment failure prediction
  • Model training, validation processes, and performance metrics

Constructing Predictive Workflows

  • Building end-to-end pipelines: data ingestion, analysis, and alerting
  • Leveraging cloud platforms or edge computing for real-time processing
  • Integrating solutions with existing CMMS or ERP systems

Failure Mode and Health Index Modeling

  • Forecasting specific failure modes
  • Computing Remaining Useful Life (RUL)
  • Creating asset health dashboards for monitoring

Visualization and Alerting Mechanisms

  • Visualizing predictive trends and outcomes
  • Configuring thresholds and generating alerts
  • Designing practical insights for on-site operators

Best Practices and Risk Mitigation

  • Addressing data quality challenges
  • Ethics and explainability in industrial AI implementations
  • Change management and team adoption strategies

Key Takeaways and Future Actions

Requirements

  • Solid grasp of industrial equipment and standard maintenance procedures
  • Fundamental knowledge of AI and machine learning principles
  • Background in data acquisition and monitoring systems

Target Audience

  • Maintenance Engineers
  • Reliability Teams
  • Operations Managers

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